Tesla has detailed a new reaction injection molding (RIM) process for Cybercab exterior panels: color is integrated during molding, and the company says paint cycles drop from hours to minutes, with 35% lower emissions in manufacturing and supply chain and zero volatile organic compounds (VOCs) from traditional paint.
The announcement first circulated on X on July 7, 2026, and was picked up by channels such as Илон Маск | Elon Musk on Telegram.
What changes vs. a classic paint shop
- Polyurethane panels leave the mold already colored: pigment is part of the polymer mix injected under pressure.
- No multi-stage paint booth — one of the costliest, slowest, and most polluting steps in car manufacturing.
- Tesla says the finish can achieve gloss and uniformity without conventional spray «orange peel»; color runs through the full panel thickness, improving resistance to shallow scratches.
Figures Tesla cites
- Paint cycles: from hours to minutes per panel.
- Emissions: −35% in manufacturing and supply chain for those parts.
- Paint VOCs: 100% elimination vs. traditional spray application.
As reported by Not a Tesla App, the approach aligns with Tesla patents on paint-free panels and Cybercab production at Giga Texas, where the company also uses the Unboxed process to assemble modules in parallel.
Official Tesla post on X
Teslarios is not affiliated with Tesla, Inc. Figures and industrial rollout reflect company communications; volume Cybercab production remains in demonstration phase.
Sources consulted
References consulted when creating this article:

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